Mechatronic Integration

// In-house development and prototyping of system demonstrators.

 

Mechatronic Integration and Manufacturing

 

Mechatronic integration includes the design and implementation of application-specific integrated systems with embedded electronics and actuators for functional models and system demonstrators. For this purpose, state-of-the-art construction and connection techniques are considered and an application-oriented, material-appropriate design is implemented.

The system prototypes are created in-house on the basis of rapid prototyping technologies or technologies close to industrialization.

 

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Some facts about the Mechatronic Integration

In-house design and prototyping of housings as well as mechatronic components

Evaluation and implementation of integration and interface technologies


Integration of new electronics and motors into existing customer products


Test bench adaption to the customer-provided systems and motors

 

Your benefits at a glance

 

Early proof-of-concept and in-house verification of mechatronics design
Low financial risks before committing to a full-scale development
Evaluation of thermal, electrical and mechanical performance with real-world data
Faster time-to-market by quickly test and evaluation of the concept
Flexible customer-specific adaption of subcomponents in existing systems
Sample manufacturing with external partners in case of industrialization topics
Achieve B-sample nomination from OEM
Identifying and addressing design issues reduces development costs
Using test bench concepts for testing and evaluation

In-house Design and Prototyping

  • Functional and structural implementation of system designs or sub-components as part of a system
  • Production-oriented and application-oriented design of structural elements made of different materials
  • Manufacturing based on rapid-prototyping technologies and technologies close to industrialization
  • In-house production or assembly of small sample series (<100 parts)
  • Support of target cost development

Component Integration

  • Consideration of various integration techniques in context of pump and fan applications
  • A major focus is on the selection and implementation of suitable interface technologies
  • Consideration of topics related to electrical boundary conditions, electromagnetic compatibility, heat dissipation, mechanical stresses, sealing, bearing, etc.

Rapid Proof-of-Concept

  • Custom-fit design of embedded motors or electronics allows rapid system integration in existing costumer applications (functional and demonstration samples)
  • Consideration of the given interface conditions in the design (electrical-, mechanical-, thermal- interfaces)

Customization for Verification

  • Constructive integration of customer-specific systems or subsystems (motor, electronics) for measurement on our own test benches
  • Consideration of application-specific secondary functions (heat dissipation, EMC, etc.) for a representative characterization of the application
  • Embedded software demo code for evaluation
  • Test and evaluation of design, functionality and performance on test bench